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HomeUltra Sonic Instruments (NDT)Scanning Systems A2072 INTROSCAN
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acs-instruments

A2072 INTROSCAN

The scanner can be inserted through the available manhole hatches, spark plug lines starting from DN 300 mm, access holes 320х240 mm.

In-line inspection of pipelines is provided without additional clean-up operations, at that the scanner moves in a path along the pipe passing-by the contaminated areas.

Inspection of base metal and welded joints of the pipeline elements using a television-optical system (visual and dimensional inspection) and antenna arrays with acoustic transducers with dry point contact (guided wave ultrasonic inspection, shear horizontal wave; SH wave).

Ultrasonic inspection unit is based on ultrasonic transducers with dry point contact (DPC) allowing transmitting and receiving of ultrasonic waves in the wall of pipe without contact liquid – only by means of friction between the ceramic protector of the transducer and metal surface.

A set of 32 DPC transducers forms an antenna array (AA) phased in the desired direction and shaping guided ultrasonic waves in the wall of pipe. Frequency range is from 20 to 80 kHz (search for flaws with a height of more than 10% of thickness of the wall of pipe, effective inspection length is up to 4 000 mm).

Television-optical system of the scanner provides in-process visual examination during in-line inspection.
Television-optical system includes an HD camera with a 5 megapixel matrix and a camera lens with 180 degree pickup angle, two LED spotlights and sweep drive of the module in a vertical plane.

Video bit rate considering radio link capacity is up to 20 frames per second. It provides potential efficiency of visual examination up to 5 linear meters per minute.

This module as well includes a methane concentration measuring sensor and a projective laser.

The scanner bears two similar television-optical system units – in front and back of the body. The operator selects the scanning direction. The second camera is required for reverse movement of the scanner in the small diameter pipes (is less than DN 500 mm) where the scanner cannot be turned.

The scanner moves along the arbitrary path by means of magnetic motor-wheeled modules.

Magnetic module is based on the rare earth magnet with high residual induction magnetic.

Pull-off force of the magnetic motor-wheeled module from the ferromagnetic surface – 600 N (60 kilogram-force).
Hall sensors are built-in into the module. They sense the magnetic field intensity of the «wheel-surface» contour allowing registration of the wheel breakaway torque from the ferromagnetic surface.

3-axis microelectromechanical systems tilt meter built-in into the motor-wheeled module registers angle position of each module (measurement accuracy ± 0.1 degree) thus allowing implementation of the route location function of the passed area of the IP CS (3D-topology) and control over movement of the scanner in automatic mode.

Design of the power driven platform allows movement of the scanner inside the IP CS along the various elements (pipes, elbows, T-joints, diminishing pipes, shutoff and control valves) DN 300-1400 mm.

A transport platform is based on the 2-axis scheme allowing travel procedures of the T-joints, obstacle avoidance, movement along an arbitrary path.

Application

  • The Scanner-Flaw Detector А2072 IntroScan is designed to detect, select the types of flaws and measure parameters of flaws of the pipes base metal and welding defects during non-destructive in-line inspection (ILI) of industrial pipelines (IP) of compressor stations (CS).
  • Scanner-Flaw Detector allows detection of presence of contaminating impurities and restrictions in IP CS.
    3D topology discovery (route location) and geometric deviations of IP CS.
  • Detection of detachment areas of the protective layer.

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  • Specifications
Specifications
Test accessibility pipes, elbows, T-joints, diminishing pipes of DN 300-1400 mm
Areas for scanner installation manhole hatches, spark plug lines starting from DN 300 mm, access holes 340х240 mm
Quantity of the antenna array elements 32
Acoustic contact type dry, point
Frequency range of the transducer 20 – 80 kHz
Scanner travel speed: in the transport mode 5 LM/min
in the indicator mode 0.3-0.7 LM/ min
Sensitivity flaws with a height of more than 10% of thickness of the wall of pipe joints
Control radio channel
Control distance from the place where the scanner is installed 1500 LM
Continuous work time, no less than 8 hours
Overall dimensions 310х230х210 mm
Maximum weight 18 kg
Operation temperature range from – 20 to +60 ºC
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A1020 MIRA LITE

Thyracont Vacuum Instruments
ACS Instruments
PCE Instruments
OPSIS AB
Fluxana XRF Solutions
Brady Corporation
TDG-Global, Inc
Inorganic Ventures
ASI Standards
Teledyne Analytical Instruments

Head Office:
Suite No. 10/1, 10th Floor, Sharjah Trade Centre, Shahrah-e-Liaquat, Karachi-74000, Pakistan
Lan No.: (+9221) 38889848
Cell: (+92) 324-2835650 / 300-2206315
Email: sales@anaequipments.com
Branch Office:
House no. 15, Street No. 1, Habib block Zarar Shaheed Road Dougatich Town Lahore
Cell: (+92) 315-0050228
Brief Profile
ANA Equipments is an indenting and trading company, whose aim is to provide state-of-the-art instruments/machines. We have been working hard to ensure that our clients do not face any issues with the products that they purchase from us.
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  • Our Brands
    • Thyracont Vaccum Gauges, Germany
    • Acoustic Control Systems, Germany
    • PCE Instruments, Germany
    • FLUXANA – XRF Application Solutions, Germany
    • OPSIS, Sweden
    • Brady Corporation, USA
    • Teledyne Analytical Inst… USA
    • TDG Global, Turkey
  • Product News
  • General Inquiry
  • Brady Design Custom Safety Signs Online
  • Measuring Instruments (PCE)
    • Brightness Tester
      • PCE-WNM 100
      • PCE-WSB 1
      • PCE-CSM 7
    • CO2 Analyzers
      • PCE-CMM 5
      • PCE-CMM 10
    • Borescope
    • Digital Microscope
    • Dissolved Oxygen Meter
    • Handheld Digital Refractometer
    • Hygrometer/HVAC/Temp. Meter
    • Paint Gauge/Paint Tester
    • Particle Counter Dust Measuring Device
    • Pressure Gauge
    • Roughness Tester (Paint/Surface)
    • Spectrophotometer
      • PCE-CMM 8
      • PCE-CSM 20
      • PCE-CSM 30
      • PCE-CSM 31
    • Torque Meter
      • PCE-CTT
  • Ultra Sonic Instruments (ACS)
    • Thickness Gauges
      • A1207 PENGAUGE
      • A1207D Level Gauge (Special Application)
      • A1208
      • A1209
      • A1210
      • A1270
    • Flaw Detectors
      • A1211 MINI
      • A1212 MASTER
      • A1214 EXPERT
      • A1550 INTROVISOR
      • A1525 SOLO
    • Concrete Testing
      • 1401UK SURFER
      • A1410 PULSAR
      • A1040 MIRA
      • A1020 MIRA LITE
      • A1220 MONOLITH 3D
    • Scanning Systems
      • A2075 SONET
      • A2051 SCAUT
      • A2072 INTROSCAN
  • Gas Monitoring (Opsis)
    • Air Quality Monitors & Other AQM Products
    • Continuous Emissions Monitoring (CEM)
    • Monitoring Methods
  • Vaccum Instruments (Thyracont)
    • Process Industry
      • VSP6xMV – Carbonated Beverages
        • VD84 – Evacuation & Charging of Cooling Systems
      • VD85 – Maintenance of Vacuum Pumps
      • VD6S2230 with VSP63MA4 – Short Path Distillation Systems
      • VSH8xD – Vacuum Furnaces
      • VD84 – Vacuum Insulation of Liquid Gas Tanks
      • VD81 – Vacuum Packaging
    • Mirror Coating
      • VSM7xD – Coating of Mirrors
    • Analytical & R&B
      • VSP63MV – Freeze Drying
    • VSC43MA4 – Wafer Bonding
    • Accessories
      • Vacuum Switches
      • Controller
    • VD8 Compact Vacuum Meter with Data Logger
    • Analog line Vacuum Transducers
    • Smartline Digital Vacuum Transducers
  • Gas, Liquid Analyzer (Teledyne)
    • Gas Analyzers
      • Oxygen Analyzer
        • Portable Trace Oxygen Analyzer
        • Percent Portable Oxygen Analyzer​​​​
        • ​Paramagnetic / ​Micro-Fuel Cell (Percent/PPM)​
      • Gas Chromatograph
        • Falcon Ultrafast
        • Ultra-Fast Rack-Mount
        • Methane/Non-Methane Analyzer
        • Gas Chromatograph Model 4060
    • Liquid Analzyer
      • Free Chlorine Analyzer
      • Falcon Ultrafast
      • ​​pH / Turbidity​​​ ​​Analyzers
  • Industrial Label Printers (Brady)
    • Portable Label Printers & Makers
    • Sign and Label Printers
    • Design Custom Safety Signs Online
    • Industrial Label Printers
  • Structural & Earthquake Eng (TDG)
    • Structural Health Monitoring
      • DIGITIZERS / DAQS
      • Accelerometers
      • Tiltmeters
    • Servo Test
      • Servo Testing Machines
      • Servo Hydraulic Loading
      • Electro Mechanical Shake Table
  • XRF Analyzers & Applications
    • XRF Portable Handheld Analyzers
    • XRF Application Solutions (Fluxana)
  • Calibration Standards / Chemicals
    • Inorganic Ventures
      • ICP & ICP-MS Standards
    • ASI Standards
      • Biodiesel Standards
      • Chlorine & Sulfur Standards
      • EPA Standards
      • Lead Standards in Gasoline & Isooctane
      • Lead Standards in Paint Coatings on Polyester Film
      • Lubricating Oil Standards For XRF, AA, ICP, AE
      • ROHS Standards
      • Sulfur Standards
    • HACH
    • Thermo Fisher Scientific
  • Miscellaneous
    • HT20IoT Temp. & Humidity Data Logger
    • Mobile Air Purifying Helmet
    • B Braun Injekt Disposable Syringe 10ml
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