Texar – Electromagnetic testing system

Electromagnetic testing systems

The Texar is a low-frequency electromagnetic testing system designed for non-contact detection of local metal thinning in ferromagnetic items. It is used for inspecting a variety of metal surfaces such as storage tank bottoms, pipelines, and process furnaces.

Application

  • Non-contact inspection of metallic items when access is available from one side.
  • Detection of metal loss, wall thinning, and pitting corrosion.
  • Suitable for inspecting:
  • Boilers heating surfaces
  • Process furnaces
  • Bottoms and walls of storage tanks
  • Pipelines and vessels

Operational advantages

  • No need for surface grinding or cleaning unless in-line inspection is required.
  • Inspections unaffected by uniform rust, scale, or water inside non-ferrous vessels.
  • Can differentiate between inner and outer defects in a single pass.
  • No blind zones during testing.
  • Absence of permanent magnets ensures long-term effectiveness.
  • Wireless data transfer to laptops via Bluetooth.
  • Wide frequency range: 1–30,000 Hz.

Features

  • Multichannel electromagnetic device.
  • Various transducer options for different applications:
    • Flat working surface transducer for large storage tanks or pipelines.
    • Concave surface transducer for pipeline inspection.
    • In-line cylindrical transducers for internal inspections (e.g., heat exchangers).
    • Eddy current transducers for crack detection in welds.
  • Can be calibrated using test blocks for enhanced accuracy.
  • 3D data visualization and quantitative evaluation of metal thinning and pitting corrosion.

Probes characteristics

  • Flat working surface transducer: For large storage tanks or pipelines over 700 mm in diameter. Installed on a wheelbase for steady movement and correct gap setting.
  • Concave surface transducers: Designed for fitting pipeline diameters. Installed on a wheelbase to maintain steady movement and correct gap between the transducer and object.
  • In-line cylindrical transducers: Used for in-line inspection, such as pipes in heat exchangers.
  • Eddy current transducers for balanced field: Used for crack detection in welds, weld proximity zones, and core metal parts.

Delivery set

  • Electronic data unit for data processing
  • Multichannel electromagnetic transducer (specific type per technical enquiry)
  • Laptop/Tablet/Industrial tablet (as per technical enquiry)
  • Connecting cable for electronic unit and transducer
  • AC adapter
  • Accumulator
  • Software (SD card)
  • Carry and storage case